Aircraft maintenance planning and scheduling semantic scholar. Dec 12, 2017 most organisations that implement maintenance planning and scheduling do not achieve the longterm results they expected. Therefore, backlogs must be kept within reasonable limits. The maintenance department is dedicated to providing and maintaining a. The continuous airworthiness management organization camo is essentially responsible for 4 primary functions. Maintenance scheduling effectiveness mse is 100 percent, but there are many overdue items in the planning. This 2day training course provides the fundamentals of maintenance planning and scheduling required for any successful maintenance program.
Maintenance customers deserve to have their work performed on a timely basis. Journal of quality in maintenance engineering, 18 4, 432453. It goes beyond maintenance planning and scheduling to cover the full work management cycle. It is designed to outline the commercial benefits of this functionally rich product when utilised in an aircraft planning and maintenance organisation. Register to access technical data for the a220 family, which joined airbus product portfolio in 2018. An optimization model for aircraft maintenance scheduling and reassignment. Faah808331a, aviation maintenance technician handbook airframe.
An optimization model for aircraft maintenance scheduling and. Maintenance planning and scheduling an overview youtube. The aircraft maintenance scheduling is one among the major decisions an airline has to make during its operation. Maintenance planning and scheduling handbook noria store. Aircraft maintenance planning engineering function blog.
For example, a group of 30 maintenance technicians should be performing the work of 47 persons when aided by a single planner. A maintenance planning and scheduling system often resembles that of a job shop that is, the orders are one of a kind, and is characterized by having to schedule n orders through m or less. Planning and scheduling in manufacturing and services. Maintenance planning and scheduling handbook, 4th edition. Distortionfree equipment shaft alignment handbook piotrowski. Maintenance planning and scheduling handbook 3e, palmer. We need to see the role of maintenance within an organisation. A proceedings report katrina avers bill johnson joy banks brenda wenzel civil aerospace medical institute federal aviation administration oklahoma city, ok 73125 november 2012 final report dotfaaam1216 office of aerospace medicine washington, dc 20591 federal aviation administration. Defining planning as the preparatory work given to individual maintenance work orders before assigning them to specific craft persons, this neverbeforeavailable resource explains how work order planning leads to increased crew. For piston engine aeroplane helicopter or below 2730 kg mtwa, the cad accepts the generic light aircraft maintenance schedule lams published by the united kingdom civil aviation authority ukcaa, cap 411 cap 412 respectivelyor as the basis of the maintenance schedule for the approval of cad. Typically a good maintenance planning engineer has a strong aviation background, such background knowledge aids and supports the maintenance planning role and enables a strong understanding of how to comply with the various tasks. Maintenance planning and scheduling is an elective course for the maintenance management certification.
Use features like bookmarks, note taking and highlighting while reading maintenance planning and scheduling handbook 3e. Work scheduling spare parts work planning rk identification 0. The processes in this course pave the way for planning and control of maintenance. Protection of public property through proper planning, scheduling, and preventive maintenance. The purpose of this paper is to examine how certain limitations of the current approaches to planning and scheduling of aircraft heavy maintenance can be addressed using a single. Therefore, maintenance planners must establish strong relationships with key functions in the organization. Smaller aircraft usually have the tch recommended maintenance in the maintenance. One of the significant elements of operators operating cost is the maintenance cost. Usopm handbook of occupational groups and families, definition for gs1101, january 1998. Aircraft maintenance coordinator gs 1101 11 jjk 20 aug 01 16. Apply to maintenance planner, plannerscheduler, document specialist and more. Often the improvements dont last, even when the initial implementation seemed successful. Keywords aircraft heavy maintenance, planning and scheduling, reassembly, uncertainty, business planning, maintenance paper type research paper introduction maintenance of a large fleet of aircraft poses significant challenges for a business in terms of achieving the multiple, and in some ways conflicting, goals relating to.
Responsible for short and longrange planning and scheduling relative to the maintenance, modification, and repair of a variety of complex aircraft equipment and. Maintenance requisitioning system cmrs to provide timely and. The purpose of this paper is to examine how certain limitations of the current approaches to planning and scheduling of aircraft heavy maintenance can be addressed using a. Each hour of effective planning typically returns three to five hours in mechanic time or equivalent savings measured in cost of material and production downtime. Basics of aircraft maintenance programs for financiers v1. Jul 03, 2012 understanding the easa maintenance planning process on july 3, 2012 by sofema in blog 0 comment typically a good maintenance planning engineer has a strong aviation background, such background knowledge aids and supports the maintenance planning role and enables a strong understanding of how to comply with the various tasks. Maintenance done as explained in this book is not a cost. Our research framework is anchored on three major problems in the airline scheduling, namely, fleet assignment, aircraft routing, and crew scheduling. It will provide high level guidance with planning and scheduling process design. Specific planning advice to go along with a cmms 340 advanced helpful features for planning and scheduling 341 summary 342 10 how planning interacts with preventive maintenance, predictive maintenance, and project work 343 preventive maintenance and planning 343 predictive maintenance and planning 348 project work and planning 350. Maintenance planning and scheduling handbook 3e pdf. Understanding the easa maintenance planning process. Maintenance planning and scheduling handbook 3e kindle edition by palmer, richard doc d download it once and read it on your kindle device, pc, phones or tablets. Chryssolouris, an approach to operational aircraft maintenance planning, decision.
The value planning and scheduling contributes is by minimising the waste of time and resources so production can be. The primary output from maintenance planning is a check pack, work pack or engineering order, the inputs into. Doc has leapt over this hurdle with this maintenance planning and scheduling handbook. As the third volume in the life cycle engineering series, this book takes the guiding principles of lean manufacturing and maintenance and applies these concepts to everyday planning and scheduling tasks allowing engineers to keep their equipment running smoothly, while decreasing downtime. The mission of femp is to facilitate the federal governments implementation of sound, cost. Maintenance planning and scheduling workbook lifetime. Basics of aircraft maintenance programs for financiers 1012010 specified age, expressed as the number of operatin 1. Pdf maintenance planning and scheduling handbook naveed.
Understanding the easa maintenance planning process sofema. Chapter 1 selling planning, coordination and scheduling to management and operations. The development of aircraft maintenance schedule is a complicated task in. T h i r d e d i t i o n project planning, scheduling, and control a handson guide to bringing projects in on time an. However, the book soon starts quoting verifiable productivity improvements of 50% above the results achieved when not using planning. Maintenance planning and scheduling handbook richard doc. A descriptive model of aircraft inspection activities george nickles, hector him, scott koenig, anand gramopadhye and brian melloy department of industrial engineering clemson university clemson, sc 296340920 abstract task analyses of aircraft inspectionmaintenance activities have shown the importance of. In this paper we consider the problem faced by an airline needing to construct a 7day planning horizon cyclic schedule with maintenance constraints for a heterogeneous. This book covers the details of what occurs at the low levels of a planning and scheduling process. Developed as part of a series of three faa manuals for persons preparing for certification as an airframe or powerplant mechanic. Scheduling flexibility is the key to success in the maf, along with adherence to sound maintenance. Maintenance planning and scheduling handbook pdf free. Though maintenance scheduling comes as an end stage in an airline operation, it has potential for cost savings. These reference documents provide airlines, mros, airport planners and operators with the general dimensions of the aircraft, as well as the necessary information for ramp, servicing operations or maintenance preparation.
An optimization model for aircraft maintenance scheduling. Maintenance planning and scheduling handbook, third edition features major additions to the business case for planning and scheduling, new case studies, an expanded chapter on kpis with sample calculations, a new chapter on successful outage management, and a new appendix illustrating how to easily conduct an inhouse productivity study. Maintenance planning and scheduling elearning life cycle. Maintenance planning and scheduling life cycle engineering. Pdf current practices and problem areas in aircraft. Faah808331a, aviation maintenance technician handbookairframe. Maintenance planning and scheduling handbook, third edition features major additions to the business case for planning and scheduling, new case studies, an expanded chapter on kpis with sample calculations. The first work by the naval sea systems command to apply this method to ships began shortly thereafter. Technical documentation challenges in aviation maintenance. Products purchased from third party sellers are not guaranteed by the publisher for quality, authenticity, or access to any. Part iv focuses on maintenance planning and scheduling and contains five chapters.
It is intended that this handbook provide the basic information on principles, fundamentals, and technical procedures in. In context of planning the maintenance activities or in other words of scheduling the periodic sequence of maintenance, the method proposed by grigoriev et al. Maintenance planning and scheduling handbook, third edition features major additions to the businesscase for planning and scheduling, new case studies, an expanded chapter on kpis with sample calculations, a new chapter on successful outage management, and a new appendix illustrating how to easily conduct an inhouse productivity study. Known maintenance requirements should be included in both short and longrange maintenance plans. Therefore, airlines should carefully plan their schedules to ensure that overall profit is maximized. Create a single aircraft maintenance schedule by linking. To create a snapshot of a plants maintenance program, the plants current performance is assessed, compared to a set of best practices, and plotted on a spider chart. Basic planning 121 a day in the life of a maintenance planner 121 work order.
Maintenance planning and scheduling is one of the fastest and most effective investments an organization can make to improve productivity and availability. Maintenance planning engineers use the mpd information to develop operator maintenance programs omps that are then submitted to the relevant aviation authority for approval. Maintenance planning and scheduling handbook richard d. The book begins with the sentence the maintenance planning and scheduling handbook shows. Welcome to day 2 of the maintenance planning and scheduling for world class. This is a handson reference guide for the maintenance or reliability engineer and plant manager. Aviation maintenance technician handbook general pdf, 64. Maintenance planning and scheduling handbook, fourth edition, features more new case studies showing real world successes, a new chapter on getting better storeroom support, major revisions that describe the best kpis for planning, major additions to the issue of selling planning to gain support, revisions to make work order codes more. Sep 05, 2015 production planning in aircraft maintenance helps operators to evaluate their need in terms of resource which leads to crew scheduling and demand which leads to material management. Many readers already regard the maintenance planning and scheduling handbook as the chief authority for establishing effective maintenance planning and scheduling in the real world. This article outlines a structured, proven approach that has worked in many organisations. Planning maintenance programs for aircraft operators. A descriptive model of aircraft inspection activities. The book begins with the sentence the maintenance planning and scheduling handbook shows how to improve dramatically the productivity of maintenance.
For large transport aircraft, the tasks can be found in maintenance planning document provided by the tch, these are described further in paragraph 3 of this document. The maintenance planning and scheduling functions are critical components to make your maintenance program run more profitably given these new expectations. There is now a ready reference to take the actionoriented maintenance practitioner to the level of understanding needed to install a planning and scheduling function and make it work. This paper reports current practices, problem areas and issues in aircraft maintenance planning and scheduling using both interfaced and integrated systems, based on a case study. The result is capable aircraft available to accomplish the mission. Maintenance planning and scheduling handbook overdrive. Planning, technical records, engineering, and reliability. Handbook of maintenance management and engineering springer. Maintenance scheduling is an easily understood but di. Offtheshelf and customized maintenance planning and scheduling training options are offered in a number of formats and are an important component of achieving maintenance and reliability excellence choices include gap assessments, followon coaching, procedure development, operatordriven reliability programs, and other reliability consulting services.
Far north area stay up to date in work aircraft to ensure any schedule changes are considered when scheduling other aircraft. Maintenance planning and scheduling handbook doc palmer. Production planning in aircraft maintenance helps operators to evaluate their need in terms of resource which leads to crew scheduling and. Maintenance planning and scheduling for world class reliability and. Maintenance planning and scheduling maintenance planning and scheduling in order to see maintenance planning and scheduling we need to see it in context of the organisational systems. The airline industry is a representative industry with high cost and low profitability. Department of energys federal energy management program femp. Maintenance planning documents mpds are provided by aircraft manufacturers to describe the repetitive tasks that are required to maintain their aircraft.
Consideration of preventive maintenance, predictive maintenance, and project work 3 preventive maintenance and planning 3 predictive maintenance and planning 319 project work and planning 320 x contents. Maintenance planning and scheduling handbook, 2nd edition mcgrawhill handbooks read more. Written by a certified maintenance and reliability professional cmrp with more than three decades of experience, this thoroughly revised resource provides. The metrics handbook for maintenance leaders was produced by the air force. Aircraft operators use information from maintenance planning documents mpds that aircraft manufacturers provide and other technical documents to define the omps that they submit for. The purpose of this paper is to examine how certain limitations of the current approaches to planning and scheduling of aircraft heavy maintenance can be addressed using a single integrated framework supported by unified data structures. Tool time can rise to 50% of maintainers day palmer, mps handbook, second edn. Maintenance planning and scheduling handbook 3e palmer, richard doc on.
Oct 17, 2016 maintenance planning and scheduling an overview assetivity. The information in this document provides the general guidelines for the preparation of aircraft maintenance schedule programme or aircraft maintenanceby operators or. Schedules for all types of fixed and rotary wing aircraft. Maintenance planning and scheduling an overview assetivity. Unlike other maintenance planning and scheduling trainers who teach you the mechanics of maintenance planning and scheduling, i also teach you how to make vast sums money from maintenance through its proper preparation, organisation and delivery. Maintenance planning and scheduling handbook doc palmer second edition mcgrawhill new york chicago san francisco lisbon london madrid mexico city milan new delhi san juan seoul. These groups work together to ensure that the aircraft remain fully compliant with all requirements concerning the aircraft maintenance management and associated.
Maintenance planning and scheduling handbook, third edition. Excel template for maintenance planning and scheduling. Aircraft scheduled airframe maintenance and downtime. This handbook aims to assist at different levels of understanding. During maintenance scheduling, operator calculates the maintenance cost that it needs to budget. Maintenance planning and scheduling exists because it gives value to those businesses that use physical assets, such as plant, equipment, machinery, facilities and infrastructure, in providing their product to paying customers. Most organisations that implement maintenance planning and scheduling do not achieve the longterm results they expected. The second edition adds new sections and further develops many existing discussions to make the handbook more comprehensive and helpful. The maintenance planning and scheduling handbook is the one and only resource that covers all this, and more. Do capacity planning, easily prepare weekly and daily maintenance plans. Maintenance planning and scheduling handbook is a welcome addi tion to the body of. Maintenance planning and scheduling elearning transforms our most successful learning program and decades of bestpractice benchmarking into a performancedriven, selfpaced online solution that offers organizations the ability to. Quality management of maintenance projects and tasks.
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